No matter you are willing to purchase the Precision Aluminum Die Casting Parts & Components from the manufactuers
directly or from us [Exporter], our parent company Hay Think Sourcing Consulting as a strategic powerhouse is always
in the right place to support you with our strategic sourcing & lean supply management service and solutions,
for further information please visit:www.haythink.com
The Precise Aluminum Die Casting Parts and components:
Standard parts and components
Custom parts and components based on your design
Specialty Die Casting
Die casting takes expertise that few possess. Different metals, processes, tooling, and machining all have to
be taken into consideration before a part is produced.
Our engineering and industry knowledge is what makes us, year-after-year, a leader in the die casting business.
Die casting is a manufacturing process in which molten metal is poured or forced into steel molds.
The molds?also known as tools or dies?are created using steel and are specially designed for each project.
This allows each component to be created with accuracy and repeatability.
Aluminum, zinc, and magnesium are the most commonly used die casting alloys.
Die Casting Advantages
Die casting can have significant advantages over other manufacturing processes, which often lead to major cost savings,
not only in the part price itself but also in the overall cost of production. When you cast a part, you can create complex net shapes,
including external threads and complex internal features with minimal draft angles?minimizing secondary operations.
You can also combine multiple parts into a single part, eliminating assembly operations and lowering labor costs,
with the added benefits of simplified stock control and greater component consistency.
Other benefits include:
Variable wall thicknesses
Tighter tolerances
Fewer steps from raw material to finished part
Fast production cycle times
Reduction in material scrap
Long tool life, especially for zinc and magnesium
Die Casting Alloys
Zinc, aluminum, and magnesium are the three main die casting alloys.
They are normally non-ferrous and their mechanical properties vary greatly to fit almost every type of application a manufacturer may need.
Not only can die cast alloys withstand high operating temperatures, but they are also fully recyclable. Die cast alloys also have:
Die casting zinc, die casting aluminum, die casting magnesium
Good corrosion resistance
High strength and hardness
High thermal conductivity
High electrical conductivity
Outstanding EMI/RFI shielding properties
Good finishing characteristics
Separately, each die cast alloy offers a variety of benefits that the other may not offer. That is one of the great things about die casting,
you do not have to be limited when it comes to choosing the right metal.
Die Cast Process
There isn’t one single process that can suit every project. Each project is different which is why Dynacast offers multiple solutions
for all die casting needs.
This ensures the right process is always used for the right application. At Dynacast, we offer three different types of die casting processes.
Hot-Chamber
Used for zinc, some magnesium alloys, and other low-melting, hot-chamber die casting is a great option for alloys that do not
readily attack and erode metal pots, cylinders, and plungers.
Cold-Chamber
Better suited for metals with high melting points such as aluminum, during cold-chamber die casting, metal is liquefied and then
ladled into a cold chamber where a hydraulically operated plunger pushes the metal into the die.
Injected Metal Assembly
Over the past 50 years, we have developed and refined our innovative; one-step manufacturing solution, Injected Metal Assembly.
IMA outperforms most adhesives used for small component joining and assembly production and reduces manufacturing costs.
Multi-Slide & Conventional Die Casting
At Dynacast, we offer two different types of tooling: multi-slide and conventional. Each has their own unique benefits and our
skilled engineers can help decide which tooling is best for each project.
Multi-slide and conventional die cast tooling
Benefits of Multi-Slide Tooling
Our proprietary multi-slide tooling technology offers a number of unique advantages, including:
Net shape first time
Eliminates secondary operations like assembly and machining
Complex geometry and tight tolerances at higher speeds
Minimum part-to-part variation compared to conventional multi-cavity dies
Compact tooling that is less prone to parting-line variation and its negative effect on the finished part’s dimensional tolerances
Benefits of Conventional Tooling
Conventional die cast tooling is designed with single or multiple cavities. The tool is designed to be efficient and cut down on
secondary operations which help lower costs. Other benefits of conventional die cast tooling, include:
Dies that are designed to efficiently manage high volume production
Net shape die casting, with design focused to avoid secondary operations
Steel braced dies to aid in the longevity of the tool
Efficient production with properly planned cooling and water lines
Global Die Castings
Dynacast is a global manufacturer of both conventional and multi-slide die cast precision components.
Our engineers offer design solutions for a variety of industries including consumer electronics, automotive, healthcare, and more.
When our engineers are involved early in the project, they can help design a tool and part specifically for mass production.
All of our customers receive insight and expertise throughout all stages of the project. Contact our engineering team to request a quote today.
Industries applied:
Automotive
Construction & Agriculture
Machine Equipment & Automation Parts
Builting & Infrastructure
Advanced Electronics
Electric Power & Natural Gas
Pharmaceuticals & Medical Products
Metals & Mining
Aerospace & Railway Transportation
...
Our Team
Our team comprise of Strategic sourcing managers, catagory managers, experts in engineering,
manufacturing and quality management functions come from fortune 500 high tech and advanced manufacturing companies
with manufacturing facilities in China.
World Class Supplier Database
We have bulited the world class supplier database, the suppliers in our database have broad footprint and connections with
fortune 500 high tech and advanced manufacturing companies in China.
Innovations
In everything we do, we always consider how we can do it better. Innovation is the yardstick we work by as
we create the advanced tools and techniques to move the industry forward.
This delivers some important benefits:
We can help you take your products further while shortening lead times and lowering costs
We’ve invented new multi-slide technologies that are redefining the results you can expect every day
These technologies eliminate secondary operations such as machining, increasing manufacturing speeds and
offering you reliable results with no capacity constraints
Innovations such as thin wall aluminum die casting deliver higher strength components at a fraction of the weight
And injected metal assembly (IMA) outperforms most adhesives for small component joining and assembly
all while reducing manufacturing costs
Ultimately, our innovation is about your business, delivering you higher quality components and a better product, every single time.
Engineering considering Value Chain
Our dedicated force of over one hundred highly trained and experienced engineers will work with you from early in your project
all the way to completion.
Value chain analysis will help you determine the materials and methods that will deliver optimum results for your business.
Design for Manufacturing
Our engineers take precision to a whole new level. Using computer-aided engineering (CAE),
they can produce rapid prototypes and tooling. What’s more, we are leaders in the application of CAE including:
Pro/ENGINEER and Pro/MANUFACTURE to ensure accuracy for your component’s design, tool design, and manufacture
The ability to work with CAD/CAM files from virtually any system
MAGMA Casting Process Simulation to predict how the mold will fill, solidify, and cool?reducing the risk of defective parts
Predictive engineering methodologies to identify potential manufacturing problems and make changes to mitigate them
Value engineering to help remove cost throughout the manufacturing process
See how our engineering and design for manufacturing expertise could improve your business, talk to us about your next project.
Engineering Value
Design engineering is changing and it’s changing fast. Today’s engineers are under a lot of pressure to get a viable component
quickly and more efficiently than ever before. Let us help. Our team of engineers are experts in our industry and
we come prepared with the right tools to help you design a component that not only matches your project needs
but can be manufactured more easily and more reliably than ever.
Lean Production & Manufacturing
All our manufacturing partners are certified by and supply to fortune 500 companies, and most of them are developed by fortune 500 companies
with tools of Lean production.
The Quality Difference
Quality is everything for us. That is why we have developed the advanced tools and techniques to deliver the results
you need with the cost effectiveness your business demands.
All our partners have been introduced with IATF 16949 Quality Management System in automotive industry,
and QS 9000 Quality Management System for other industries.
We’ve pioneered innovations that are now the foundation for an entire industry. Innovations such as:
Thin wall aluminum die casting enabling you to build smaller and lighter products at lower component costs
Eliminating costly machining so you benefit from shorter lead times and improved yields
A unique, high-speed, multi-slide technology to deliver you net shape the first time
And that is just the start.
Today, we deliver precision components globally and all the quality assured.
And every one of our 28 manufacturing partners is dedicated to a program of continual improvement.
On-Time Delivery
We know unreliable delivery impacts your bottom line ? from expedited freight premiums to
potential loss of customers to maintaining higher than normal safety stock levels.
Which is why we do things differently:
Our Sophiticated team with category Aluminum Die Casting Parts know-how can pinpoint the right manufacture instantly
Sourcing demand and techincal specification communicate effectively
Seasoned sourcing project management experience
With more than 20 world-class manufacturing partners, production capacity synergy & alignment
We can span production across multiple facilities to offer you unprecedented scale and massive volumes
Just-in-time manufacturing which delivers higher productivity and faster time to market
High-speed, multi-slide equipment allows for quick changeovers delivering greater scheduling flexibility
And because we know our equipment inside out, our delivery commitment to you is always based on knowledge rather than estimate
It means you’re assured consistent, on-time delivery, more satisfied customers, and better business.
Global Presence
We deliver the same uncompromising levels of quality, precision, and performance globally.
This delivers a range of key benefits:
Our team is committed to sharing knowledge about ways to do things faster or at lower cost with our partners
We offer training, expertise, and perspectives that enhances their performance
you will have a unique one-to-one relationship with us and a single point of contact
Our product & service presence globally means we understand your language, culture, and best business practices
You’ll also benefit from a our world class network with standardized equipment, technology, quality systems, and engineering capabilities
So with Benewtec, you can seamlessly launch programs with minimal risk and lower costs.
Ordering guide
CooperationThe panel
|
Benewtec(Changzhou) New Technology Co., Ltd. Sue ICP for number 11046574
China auto parts | China truck parts | China pipe fittings | China casting parts | forging parts suppliers | auto parts suppliers | truck parts suppliers | pipe fitting suppliers | forging parts manufacturers | auto parts manufacturers | truck parts manufacturers | pipe fitting manufacturers | | |
备案/许可证编号为:苏ICP备18066096号-2 |